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In:  Optimisation of energy management through plasma-augmented-laser-cladding (PALC) (2004) | year:2004 | extent:6
Language: English
Pages: 6
Titel der Quelle: Optimisation of energy management through plasma-augmented-laser-cladding (PALC)
Publ. der Quelle: 2004
Angaben zur Quelle: (2004)
Angaben zur Quelle: year:2004
Angaben zur Quelle: extent:6
Abstract: HVOF-, arc- and plasma sprayed coatings are widely used for wear protection. Today these type of layers are dominant if thin coatings from 50 up to 500 micro m and low heat input into the work piece are required. The main disadvantage of thermally sprayed coatings is the adhesion to the substrate and the early failure when cyclic loaded. In both cases a metallurgical bonding to the substrate can improve the life cycle time. Plasma transferred arc (PTA) welded coatings show a metallurgical bonding to the substrate. The main disadvantages of this coating technology are the dilution of about 5%, the heat input into the substrate and that nowadays all welding positions seem to be impossible to carry out. In this paper the theoretical background for welding thin coatings (less than 500 micro m) with a decreased dilution and in all welding positions is given and experimentally proved.
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Associated Volumes
  • 2
    ISBN: 3871557927
    Language: English
    Pages: 7
    Titel der Quelle: Conference proceedings
    Publ. der Quelle: Düsseldorf : DVS-Verl., 2004
    Angaben zur Quelle: (2004)
    Angaben zur Quelle: year:2004
    Angaben zur Quelle: extent:7
    Abstract: Laser cladding is a very promising technology from a metallurgical point of view. The benefits are low heat input into the substrate, high cooling rates resulting in a fine microstructure of the coating and an excellent metallurgical bonding to the substrate. The main disadvantage of laser cladding, however, is poor process efficiency, which causes high processing costs. In order to gain interest on the industrial level an optimisation of the energy management, for example reducing the energy loss through conduction, is necessary. Improved process efficiency and reduced processing time can be realized by a hybrid technology of coupling laser with a plasma arc. The feed can be coaxial to the plasma gun in form of powder. The main advantage of this process is that the processing area as well as the powder is preheated and activated by a transferred arc. The laser power is mainly used for heating up the feedstock material till melting temperature. The experimental results prove the theoretical considerations. Compared to laser cladding an increase in cladding speed and a lower energy input are reached. Further the efficiency towards material can be nearly doubled, reducing stock costs. At last the heat-affected zone is reduced, which offers the possibility to process crack sensitivity materials.
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